DW-4600-LV DOWEL INSERTION
DW-4600-LV DOWEL INSERTION
DW 4600 LV DUAL HEAD DRILLING, DOWELING AND MILLING MACHINE FOR LOVUERS, WINDOWS AND DOORS
DW-4600-LV DOWEL INSERTION - Description:
DW 4600 LV is an innovative solution for horizontal drilling, gluing, dowel insertion, and louver mortising, specifically designed for door and window manufacturing.
This machine is engineered for maximum speed and versatility, featuring TWO independent 3-axis heads each one equipped with router for large diameter dowels holes, glue and dowel insertion unit, set of 3 Routers for louver milling EACH (Total of 6 milling spindles).
The machine can have up to a 4600 mm working field to machine both stiles and rails.
- DW 4600 LV combines exceptional speed, precision, and versatility to meet the demands of door and window manufacturers.
- With its dual-head configuration, flexible processing zones, and advanced tooling for large dowels and louvers, this machine ensures high productivity and top-quality results
- Flexibility for Doors, Windows and Louvers production:
- Ideal for drilling, gluing, and inserting dowels in rails and drilling stiles.
- Configured for milling louvers, the machine is configured for louvered doors and shutters.
- Flexibility for Doors, Windows and Louvers production:
- Speed and Efficiency:
- High-speed CNC-controlled movement ensures rapid cycle times, with the ability to process louvers using SIX routers simultaneously.
- Carriage travel speeds of up to 90 m/min and precision control on all axes ensure optimal throughput.
- Ideal solution for just in time production or for storing pre finished elements
- Single side machine with zero set up time
- Dual 3-Axis Heads with Specialized Tooling (total 6 axis), each head includes:
- Router for large-diameter dowel holes, glue and large diameter dowels (up to 19 mm x 125 mm) Perfect for structural joints requiring superior strength.
- Three dedicated routers for louver milling: Unparalleled efficiency with the ability to mill louvers simultaneously with three high-speed spindles (12,000 rpm, 2.2 HP motors), significantly boosting productivity.
- 4600 mm table with extendable tray in front to hold stiles to be processed
- N. 2 x 600 mm dedicated areas for rail drill and dowel insertion
- Unmatched Precision and Clamping:
- Heavy-duty hold-downs clamps securely stabilize pieces, with integrated Stile straightening devices to correct minor bow and/or warp in workpiece.
- Hidden backstops for precision alignment, ensuring seamless operation even for complex parts.
- Dual-Zone Operation:
- Each head can work independently on separate pieces or together on a single part for increased flexibility and speed.
- Four dedicated working zones for rail processing allow efficient pendulum-style production.
- SURE SHOT revolver system to guarantee maximum speed and reliability, guaranteeing glue and dowel is inserted every time!
- High pressure glue injection system insures a no-drip glue or water delivery system with electronic precision metering of the glue amount
- Pneumatic back fence
- Heavy duty large vibrator for big dowels
- Advanced Control System:
- Fully PC-integrated with intuitive parametric programming and graphical interface.
- Barcode scanner for seamless JIT production management.
- Automated glue metering with high-pressure injection for precise, drip-free application.
- Heavy duty steel frame for maximum rigidity
| Part lenght: | 4600 mm (180’’) |
| Part ticknes: | 90 mm (3.5’’) |
| Installed power: | 35 KW |
| Compressed air: | 7 bar 250 NL |
| Dust extraction hood: | 2 x 180 mm |
| Total weig: | 4900 kg (11.000 lbs |
